See gounding method shown below (Figure 4.). What are the commonly used batteries for AGV cars? Continue the AC wiring to fuseholder terminals L1 (N) and L2 (L) (single phase input) or L1, L2, and L3 (three phase input), ensuring that the AC source phases match the phase rotation on the AC input. The charger receives proper care, protection, and maintenance under supervision of competent personnel. Only qualified personnel should operate or service this equipment. | Contact Us What are the effects of the individuality of the forklift battery? 1. Once finished, refer to Table 2 (pages 9-10) for the correct size of AC input fuses. k)The charger profile is set at the factory for a charger DC cable length of 9ft and a battery DC cable length of 25in. temperature range must be maintained between 32F - 95F. DRIVERLESS/AUTOMATED MATERIALS HANDLING - April 2023, Mitsubishi Heavy Industries invests in PolyCharge, Posted Follow Figure 1 (page 4) for single phase input or Figure 2 and Figure 3 (pages 5-6) for three phase input transformers. PACIFIC CHLORIDE GNB Industrial Power Motive Power GNB Industrial Power Motive Power Exide Technologies Chloride Motive Power 829 Parkview Boulevard Lombard, IL 60148-3249 U.S.A. Tel: 877.GNB.INFO Fax: 630.691.7869 8301 Keele Street Maple . Follow Figure 1 (page 4) for single phase input or Figure 2 and Figure 3 (pages 5-6) for three phase input transformers. 100% 8 Hour Charger Rated to fully recharge a 100% discharged battery within 8 hours. In the "ON" position, AC power is supplied to the charger but the door cannot be opened. (Section 9.1. WARNING: THE ABOVE PROCEDURES MUST BE FOLLOWED EXACTLY TO AVOID INJURY OR RISK OF ELECTRIC SHOCK. Replacement and exchange parts will be warranted for a period of ninety (90) days. Step 1: Check if the mains power supply has electricity and if the battery is under voltage SPP PowrPak Series Industrial Battery Chargers. more great content like this. The DC charging cable has a commonly used battery plug or receptacle. | About Us Before proceeding check which transformer tap configuration you have. 8.2.4 CTIME Release the UP or DOWN button to display the elapsed SCRFLX SERIES INDUSTRIAL BATTERY CHARGERS 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS a) Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. Regulation The finish rate is 4.5 amps for each 100 amp-hour size of the charger rating at 2.6 VPC (+/-1% with a line variation of +6/-10%). 9.2 Momentary Remote and Stop Operation . When stacking chargers on top of each other, ensure that cabinets are bolted together using properly sized black #1/4-20 UNC hardware provided in all four corners on top cover. Before installing, check that the charger nameplate data corresponds to the packing slip and to the model specified on the original sales order. INSTALLATION & OPERATING INSTRUCTIONS SCR FLX SERIES INDUSTRIAL BATTERY CHARGERS. WARNING: THE ABOVE PROCEDURES MUST BE FOLLOWED EXACTLY TO AVOID INJURY OR RISK OF ELECTRIC SHOCK. The charger comes with a ground lug attached to the stud, clearly marked on the chassis. The BLACK DC cable must be connected to the battery negative (-), and the RED DC cable must be connected to the battery positive (+). 4.1GNBs liability is limited to the repair of the defect or, at GNBs option, the replacement of the defective parts. When installing the push buttons ensure that there are no corrosive fumes deteriorating the contacts. INSTALLATION & OPERATING INSTRUCTIONS SCR FLX SERIES INDUSTRIAL BATTERY CHARGERS. Maintenance process According to the above steps, if the voltages at both places are normal, switch the multimeter to DC voltage, the black test pen is connected to the A position, the red test pen is connected to the D position, and the universal display should show DC power of about 36V, if the voltage is very low. ri0hG7?kuy&3kao=`#oJ^._0SSFO=hv0"4?GOGDRHD&?pI.\g\&JCn`@4[8w+3LL.2|?fi ?Of^jhRYhg`iz"{vpLL2_F8_RcY];u(itj{. Ensure that the 220V AC mains power supply has electricity and the link is reliable; the battery voltage is not lower than 20V (the charger will automatically protect and stop working below 20V). GNBs liability is limited to the repair of the defect or, at GNBs option, the replacement of the defective parts. United States. Page 5: Charger Features 1. CAUTION: USE MINIMUM 75C WIRING. It is a requirement to ground the chassis while the charger is connected to AC power. Electric stacker battery charging considerations. A red 'Fault' indicator lights if an abnormal charge indication is detected. | Sitemap Tat2dPete, Take it to a qualified GNB service center. The charger has a comprehensive self-checking diagnostic program to control all charger functions, monitor the quality of charge and check its own safety conditions. Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. - C.F. European Parliament last week passed the new EU Machinery Regulation. a)Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. NOTE: Use only identical replacement fuses obtainable from your GNB service representative. Charger connected to high AC voltage. | Products NOTE: The following applies to three phase chargers only: if the charger indicates FAC or F3 upon start-up, it means that there is a low or high AC voltage (+35%) or AC phase missing. The rating is suitable for the intended input supply and ' lead, The connector polarity is correct and matches the polarity of, A hand operated lockable isolator should be used in the, installation, to enable the charger to be disconnected from the, supply, for maintenance or repair work. During the initial three (3) years of charger warranty period, GNB will bear all parts and labor costs of such repair or replacement. Australias Bestrane has secured a contract with British grocery delivery company Ocado, one of the worlds largest online grocers. e)Only qualified personnel should operate or service this equipment. Exide Depth Charger codes C=01 & E=05 I have a battery charger that is displaying the above codes. If the voltage is not under voltage, please open the charger casing in case of power failure, and observe whether the fuse, transformer, circuit board and other components are obviously burnt or damaged. The SCRFLX battery charger has an available watering control and end of charge option, in the form of a relay contact at terminals TB10-1 to TB10-2 (supplied for customer connection). Do not expose the charger to rain or snow. - Low temperature treatment of forklift battery, Effect of temperature on electric vehicle battery. The charger comes with a fuseblock rated big enough to accommodate the highest possible current and voltage for that particular model. c)Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery to prevent arcing or burning. SHOW MORE . The polarity of the charger plug must be the same as the battery connector. The charger is used under conditions for which it was designed and is not subject to misuse, negligence or accident. 7.2.1 JIC SWITCH ASSEMBLY. The following options are available: Only the AC input wire configuration for multi-input chargers can be changed. endstream endobj 279 0 obj <> endobj 280 0 obj <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageC]/XObject<>>>/Rotate 0/TrimBox[0 0 612 792]/Type/Page>> endobj 281 0 obj <>stream Before installing check that the charger nameplate data corresponds to the packing slip and to the model specified on the original sales order. Repair or clean battery lugs. Exide Technologies engineers design several charger models primarily for Motive Power applications using High Frequency (HF) technology to minimize recharge times. The charger is NOT for outdoor use. We will report back on the show itself next week, but the most significant news for the European equipment sector has probably been overlooked in the lead-up to the show. The charger profile is set at the factory for a charger DC cable length of 9ft and a battery DC cable length of 25in. When changing the taps on the input side between 1) 120, 208, 240 VAC or 2) 208, 240, 480 VAC (single phase input), be sure to change the wires and/or jumpers according to Figure 1 (page 4). WARNING: DO NOT OPERATE THE UNIT WITHOUT PROPER GROUNDING. 1-888-563-6300 in the USA . The charger should be. Do not disassemble the charger. The green ground wire in the AC input wiring must be connected to the charger ground stud (Identified by a green dot and ground symbol). It can be inferred that the charger fault is caused by the control board. The charger should be permanently connected to the mains supply. D3E2-24-850B Exide Depth Charger showing codes C=04 & E=05 with connected battery and disconnected too.. can you help me please..charger was today delivered. Battery chargers restore the electrical energy used during battery operation back to a full state of charge. USE COPPER-CLAD ALUMINUM, ALUMINUM OR COPPER CONDUCTORS ONLY. A LCD display guides you through the charging operation, and high-visibility LEDs show charge status at a glance. C 12.75 22.25 22.25 23.65 23.65 31.50 NOTE: Mining chargers are equipped with a drip cap and four lifting eyebolts for sling lifting. To ensure good continuity keep the contact area clean. When installing the push buttons ensure that there are no corrosive fumes deteriorating the contacts. In the "OFF" position, the door can be opened but only AC power at the input of the switch is present while everything downstream is dead. SALES - SERVICE - RECYCLING SCR200 SERIES INDUSTRIAL BATTERY CHARGERS 1-888-563-6300 in the USA INSTALLATION & OPERATING INSTRUCTIONS 1-800-268-2698 in Canada SALES - SERVICE - RECYCLING TOLL FREE 1-888-563-6300 in the USA 1-800-268-2698 in Canada V19CIL5200ULS 2006-11 GNB Industrial Power A Division of Exide Technologies They are designed to charge flooded lead-acid batteries only. SPP PowrPak Series Industrial Battery Chargers. minutes OFF dEL time DELAY MODE, PRESS START BUTTON TO OVERRIDE. TABLE OF CONTENTS TITLE PAGE 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS 2 2.0 INTRODUCTION 3 3.0 RECEIVING CHARGER 3 4.0 LOCATION AND INSTALLATION OF CHARGER 3 4.1 Stacking 3 5.0 AC ELECTRICAL SUPPLY 3 5.1 AC Fuse Mounting 3 5.2 Input Voltage Change 3 5.3 AC Voltage Connections 7 5.4 Ground connection 7 6.0 DC OUTPUT 7 7.0 APPLICATION 8 7.1 Display and Fault Codes 8 7.2 Options 8 TABLE 2 - SINGLE PHASE RATINGS 9 TABLE 3 - THREE PHASE RATINGS 11 8. 0 278 0 obj <> endobj Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery. 1. Do not expose the charger to rain or snow. Is the stream module damaged? In order to permit free air flow for convection cooling allow four inches minimum between the charger and any wall, six inches from other equipment, and never store anything beneath and on top of the charger. Verify AC voltage per nameplate of the charger and electricians tag. IF THIS IS NOT AVAILABLE, A FLOOR PLATE OF AT LEAST 1.43mm GALVANIZED OR 1.6mm UNCOATED STEEL EXTENDED AT LEAST 150mm BEYOND THE EQUIPMENT ON ALL SIDES MUST BE INSTALLED. GNB and its authorized representatives shall not be liable for direct or indirect, special or consequential damages in excess of such repair or replacement. Battery chargers come in many shapes and sizes designed to replace the energy consumed with the highest level of efficiency. All charger models with a Z, SCR100-XX-XXXT1Z OR SCR100-XX-XXXS1Z, can be stacked to a maximum of three high. For an equalize charge cycle, the current value is displayed as [ xx.xx E). Towards the end of charge, lead acid batteries give off hydrogen, gas, which is explosive if in sufficient concentration, therefore, avoid flames and sparks. I have a battery charger that is displaying the above codes. Appropriate measures must be taken to, Incorrect use of a charger or maladjustment of its controls can, damage a battery. 1. Similarly when changing input voltage between 208, 240, 480 VAC (three phase input) follow the schematics on Figure 2 or Figure 3 (pages 5-6) whichever is applicable. WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY, 120 VAC CONFIGURATION (120/208/240V INPUT), 208 VAC CONFIGURATION (208/240/480V INPUT), 208 VAC CONFIGURATION (120/208/240V INPUT), 240 VAC CONFIGURATION (208/240/480V INPUT), 240 VAC CONFIGURATION (120/208/240V INPUT), 480 VAC CONFIGURATION (208/240/480V INPUT), 208VAC CONFIGURATION (208/240/480V INPUT), 240VAC CONFIGURATION (208/240/480V INPUT), 480VAC CONFIGURATION (208/240/480V INPUT), 208VAC CONFIGURATION (208/240/480V INPUT) (SCR100-XX-YYYT1Z ONLY), 240VAC CONFIGURATION (208/240/480V INPUT) (SCR100-XX-YYYT1Z ONLY), 480VAC CONFIGURATION (208/240/480V INPUT) (SCR100-XX-YYYT1Z ONLY). WARNING: DO NOT OPERATE THE UNIT WITHOUT PROPER GROUNDING. See applicable drawing 4770-65-73041-05, 4770-65-73041-15 or 4770-65- 73041-17 for electrical schematic (Appendix B, pages 21-31). Indication Abbreviation Interpretation 1.00 2.00 3.00 4.00 5.00 6.00 8.00 1 hour delay set 2 hour delay set 3 hour delay set 4 hour delay set 5 hour delay set 6 hour delay set 8 hour delay set Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts CHP CHamPion Control board is set to 2.55VPC not 2. LIST OF DISPLAY INDICATIONS. corresponds to the voltage indicated inside the battery symbol on the LCD Display. The charger should be located in a clean, cool, normal ambient room temperature (between +45F/7.2C and 90F/32.2C) dry and well ventilated area. Have the charger examined by a GNB service representative or local qualified service facility. STONE, BRICK, CONCRETE OR METAL. 22 May 2020 14:53. Careful consideration must be taken when connecting this charger, to a generator. f)De-energize all AC and DC power connections before servicing this unit. 2100 HP. They are designed to charge flooded lead-acid batteries only. Consult GNB technician. The DC charging cable has a commonly used battery plug or receptacle. 9.1.7. "), IMPORTANT OPERATING AND SAFETY INSTRUCTIONS, 9.1 SCRFLX Charger Functional Description, APPENDIX A: SCRFLX BATTERY CHARGERS. Given that we're at LogiMAT in Stuttgart, Germany, it's no surprise that this week's news has some European flavour. During the last six (6) years of the ten (10) year warranty on power transformers, SCR's and silicon diodes, GNB will bear costs of parts replacement only; no labor or other services will be provided by GNB. All charger models with a Z, SCRFLX-XX-XXXT1Z of SCRFLX-XX-XXX-S1Z, can be stacked to a maximum of three high. A charge can be stopped by pressing STOP and resumed by pressing STOP again. The equipment has been f actory set and does, This product has been designed, manufactured and certified to be, in conformance with UL Standards. For proper connection, torque the screws to approximately 25 inch-pounds. Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery. Only connect the AC mains power supply (not connected to the battery DC), use the AC voltage of the multimeter, the black test pen is connected to the position of the screw pile head, the red test pen is connected to the lower right position, and the AC voltage should be about 28V, then Connect the red test lead to the position of the upper pile head (the black test pen position is unchanged), and the AC voltage should be about 28V. A 15.10 22.70 32.10 24.30 24.30 24.30 DIM. The product purchased or leased under this agreement shall be used exclusively by the original user and its employees and by no other persons and, therefore, there shall be no third party beneficiary to this warranty. Lead-acid battery safety precautions and storage instructions, Electric forklift battery repair work list, About battery forklift charging battery cover to open the problem. Operating Instructions and Safety Precautions for the 2100LP & 2100HP Chargers Safety Careful consideration must be taken when connecting this charger to a generator. 4. UNC hardware provided in all four corners on top cover, markings on the door label and the unit nameplate must be revised, BATTERY WATERING OPERATION AND END OF CHARGE, Upload manuals that we do not have and get. To restart the charger, plug in the next battery. For non Z models contact your local GNB service representative. hmo8r#x)tr^C It is strongly, recommended that a Safety Warning Notice is placed at the input, supply isolator, to warn against inadvertent reconnection of the. . have a minimum clearance overhead of eight, inches (8"), ensuring ventilation is not obstructed at the rear intake. While charging, an equalize charge can be requested by pressing = and turned off by pressing =. does it work correctly with a battery connected? Figure 3 (page 6) applies to 12 cell 475, 600, 750, 865 Ah; 18 cell 475, 600, 750, 865, 965, 1050 Ah; and 24 cell 475, 600, 750, 865Ah chargers only. IMPROPER GROUNDING CAN RESULT IN THE RISK OF AN ELECTRIC SHOCK. Having trouble using the Discussion Forums? The floor mounting must be done with #3/8-16 UNC bolts (steel rack) or #3/8 lag screws and anchors (concrete floor). g)The charger is NOT for outdoor use. 318 0 obj <>stream This website is best viewed in Internet Explorer 10 or above. Except as authorized in writing, this warranty does not cover any equipment that has been repaired or modified by any party other than GNB. 1.5The charger is used exclusively by the original user and by no other persons. NOTE:These options require different control cards per drawing 4120-65-68650-05 (see Appendix B, pages 2131). A Division of Exide Technologies SALES - SERVICE - RECYCLING TOLL FREE . Step 2: Check if the transformer has output After electrical connection is completed, the charger is ready for operation. During year four (4) of the warranty, GNB will only cover parts, no labor or travel will be provided by GNB. hbbd``b`@i&`,? - B 220 10 15 9 12 5 7 C.F. Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. 3.3 Chargers DC fuse blown. NOTE: Only HRCI-R type fuses (ECSR or equivalent) with the notched ferrule at one end can be used. If the output voltage of the rectifier module is normal, then perform the main circuit charge detection, plug the battery plug, start charging, measure the current with the clamp current meter, if there is a certain charging current (the current value varies with the battery power), Indicates that the entire main circuit is working properly. any ideas Posted 5 Jan 2011 09:59 Discussion started by dan_selph California, United States Post a Reply Report this post Showing items 1 - 1 of 1 results. Ensure that battery and charger are matched. LIST OF DISPLAY INDICATIONS, APPENDIX B: ELECTRICAL SCHEMATIC DRAWINGS, SCRFLX SERIES INDUSTRIAL BATTERY CHARGERS, 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS. 7. B 20.65 26.65 26.65 42.00 42.00 59.00 DIM. more great content like this. Contact us for help. Industrial battery chargers dec200 series (20 pages), Dedicated fast charger for industrial batteries (19 pages), Scr series chargers with single phase input (68 pages), Scr 100 series industrial battery charger (39 pages), Manual will be automatically added to "My Manuals", Fusible Door-Interlock Switch (JIC Switch)/Remote Control, Battery Charger GNB 2100LP Operating Instructions Manual, Battery Charger GNB EHF Series Operating Instructions And Safety Manual, Battery Charger GNB FURY X-3 Installation And Operating Instruction Manual, Battery Charger GNB SCR SERIES Installation & Operating Instructions Manual, Battery Charger GNB SCR100-06-260S1Z Installation & Operating Instructions Manual, Battery Charger GNB Tubular LMX Installation And Operating Instructions. Verify connection of primary windings of power transformer and AC fuses of charger per connected AC voltage and electricians tag. 2. they are displayed when no battery is connected. The charger comes with a ground lug attached to the stud, clearly marked on the chassis. After electrical connection is completed, the charger is ready for operation. 3. USE COPPER-CLAD ALUMINUM, ALUMINUM OR Power transformers, SCR's and silicon diodes are warranted for ten (10) years from the date of manufacture of the charger(s) of which they are a part. The charger should be located in a clean, cool, normal ambient room temperature (between +45F/7.2C and 90F/32.2C) dry and well ventilated area. GNB warrants that each new electric vehicle battery charger supplied by it, is of good workmanship and is free from any inherent mechanical defects, provided: 1.1The product is installed and operated in accordance with generally accepted industrial standards and in accordance with the printed instructions supplied with the charger. The relay closes thirty minutes after the charger reaches gassing voltage. It remains closed for approximately ten minutes. We will report back on the show itself next week, but the most significant news for the European equipment sector has probably been overlooked in the lead-up to the show. Step 3: Check if the rectifier module has output Following that, check Table 3 (pages 11-12) for the correct size of AC input fuses. The GNB SCRFLX battery chargers are convection cooled, solid state, micro-processor controlled SCR regulated chargers designed to make battery charging simple. Australia, FMH, FIGURE 1: SINGLE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 120 VAC CONFIGURATION (120/208/240V INPUT) BRN BLK L2 208 VAC CONFIGURATION (208/240/480V INPUT) BRN BLK L2 L1 208 VAC CONFIGURATION (120/208/240V INPUT) BLK L1 240 VAC CONFIGURATION (208/240/480V INPUT) BRN BLK BRN L2 L1 L1 L2 240 VAC CONFIGURATION (120/208/240V INPUT) 480 VAC CONFIGURATION (208/240/480V INPUT) BLK BLK BRN BRN L2 Instr. All SCR100 battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. The SCR100 battery charger can come with a factory installed Remote Stop / Equalize assembly option (partnumber V16-31365-50) in case the charger is out of reach for the operator. The charger is used exclusively by the original user and by no other persons. Incorrect. Andreas Geamanu Global Sales & Marketing, Lopos Whatever your objective, we Australian logistics tech firm leverages the UK FTA, Shifting 100 T of food a day is no mean feat for Foodbank Queensland, Cold robots revolutionise cold chain logistics. WARNING: TO REDUCE THE RISK OF FIRE, INSTALL BATTERY CHARGER ON A FLOOR OF NON-COMBUSTIBLE MATERIAL, SUCH AS. 299 0 obj <>/Filter/FlateDecode/ID[<4334B8E94645554495867010547383D1>]/Index[278 41]/Info 277 0 R/Length 100/Prev 768261/Root 279 0 R/Size 319/Type/XRef/W[1 2 1]>>stream This website is best viewed in Internet Explorer 10 or above. 7.2.2BATTERY WATERING OPERATION AND END OF CHARGE. The contract is part of Bestranes campaign to expand the A Perthshire-based company has been fined GBP27,000 (USD33,500) for health and safety failures after a worker lost part of a leg in a forklift accident. NOTE: Only HRCI-R type fuses (ECSR or equivalent) with the notched ferrule at one end can be used. Login to open - 3.5 5 B 190 86.2 9 12 8 12 4 6 C.F. NOTE: Upon completion and proper verification of the input voltage configuration change, markings on the door label and the unit nameplate must be revised (crossing out factory set markings); re-mark the label with a permanent marker to reflect new input voltage configuration and fuse size. Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. 8.2.2 VOLTS Release the UP or DOWN button to display the voltage per cell as: [ x.xx V]. Final details will not be available until the legislation is published in the EU Official Journal in July. With the input supply connected and no battery, the charger will, enter the standby mode.
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